If you have a process that isn’t
meeting specifications, using the Monte Carlo simulation and
optimization tool in Companion by Minitab can help. Here’s how you,
as a chemical technician for a paper products company, could
use Companion to optimize a
chemical process and ensure it consistently delivers a paper
product that meets brightness standards.
brightness of Perfect Papyrus Company’s new... Continue Reading
As someone who has collected and analyzed real data for a
living, the idea of using simulated data for a Monte Carlo
simulation sounds a bit odd. How can you improve a real product
with simulated data? In this post, I’ll help you understand the
methods behind Monte Carlo simulation and walk you through a
simulation example using Companion by Minitab.
Companion by Minitab is a software platform that... Continue Reading
Choosing the right type of subgroup in a control chart is
crucial. In a rational subgroup, the variability within a subgroup
should encompass common causes, random, short-term variability and
represent “normal,” “typical,” natural process variations, whereas
differences between subgroups are useful to detect drifts in
variability over time (due to “special” or “assignable” causes).
Variation within... Continue Reading
Do your executives see how your quality initiatives affect the
bottom line? Perhaps they would more often if they had accessible
insights on the performance, and ultimately the overall impact, of
For example, 60% of the organizations surveyed by the American
Society for Quality in their 2016 Global State of Quality study say
they don’t know or don’t measure the financial...Continue Reading
you ever tried to install ventilated shelving in a closet?
You know: the heavy-duty, white- or gray-colored vinyl-coated wire
shelving? The one that allows you to get organized, more efficient
with space, and is strong and maintenance-free? Yep, that’s the
one. Did I mention this stuff is strong? As in,
really hard to cut?
It seems like a simple 4-step project. Measure the closet, go
the... Continue Reading
shopping. For some, it's the most dreaded household activity. For
others, it's fun, or perhaps just a “necessary evil.”
Personally, I enjoy it! My co-worker, Ginger, a content manager
here at Minitab, opened my eyes to something that made me love
grocery shopping even more: she shared the data behind her family’s
shopping trips. Being something of a data nerd, I really geeked out
over the... Continue Reading
you regularly perform regression analysis, you know that
R2 is a statistic used to evaluate the fit of your
model. You may even know the standard definition of R2:
the percentage of variation in the response that is explained
by the model.
Fair enough. With Minitab Statistical Software doing all the heavy
lifting to calculate your R2 values, that may be all you
ever need to know.
But if you’re... Continue Reading
Parts 1 and
2 of Gauging Gage we looked at the numbers of parts, operators,
and replicates used in a Gage R&R Study and how accurately we
could estimate %Contribution based on the choice for each. In
doing so, I hoped to provide you with valuable and interesting
information, but mostly I hoped to make you like me. I mean
like me so much that if I told you that you were doing... Continue Reading
Earlier, I wrote about the
different types of data statisticians typically encounter. In
this post, we're going to look at why, when given a choice in the
matter, we prefer to analyze continuous data rather than
categorical/attribute or discrete data.
As a reminder, when we assign something to a group or give it a
name, we have created attribute or
categorical data. If we count something,
like... Continue Reading
You run a capability analysis
and your Cpk is bad. Now what?
First, let’s start by defining
what “bad” is. In simple terms, the smaller the Cpk, the more
defects you have. So the larger your Cpk is, the
practitioners use a Cpk of 1.33 as the gold standard, so we’ll
treat that as the gold standard here, too.
Suppose we collect some data and run a capability analysis using
In Part 1 of Gauging Gage, I looked at how adequate a
sampling of 10 parts is for a Gage R&R Study and providing
some advice based on the results.
Now I want to turn my attention to the other two factors in the
standard Gage experiment: 3 operators and 2 replicates.
Specifically, what if instead of increasing the number of parts in
the experiment (my previous post demonstrated you would need... Continue Reading
by Kevin Clay, guest blogger
In transactional or service processes, we often deal with
lead-time data, and usually that data does not follow the normal
Consider a Lean Six Sigma project to reduce the lead time
required to install an information technology solution at a
customer site. It should take no more than 30 days—working 10 hours
per day Monday–Friday—to complete, test and... Continue Reading
"You take 10 parts and have 3 operators measure each 2
This standard approach to a Gage R&R experiment is so
common, so accepted, so ubiquitous that few people ever question
whether it is effective. Obviously one could look at whether
3 is an adequate number of operators or 2 an adequate number of
replicates, but in this first of a series of posts about
"Gauging Gage," I want to look at... Continue Reading
Everyone who analyzes data regularly has the experience of
getting a worksheet that just isn't ready to use. Previously I
wrote about tools you can use to
clean up and eliminate clutter in your data and
reorganize your data.
In this post, I'm going to
highlight tools that help you get the most out of messy data by
altering its characteristics.
Know Your Options
Many problems with data don't become... Continue Reading
In Part 1 of this blog series, I
compared Six Sigma to a diamond because both are valuable, have
many facets and have withstood the test of time. I also explained
how the term “Six Sigma” can be used to summarize a variety of
concepts, including philosophy, tools, methodology, or metrics. In
this post, I’ll explain short/long-term variation and
between/within-subgroup variation and how they help... Continue Reading
You've collected a bunch of
data. It wasn't easy, but you did it. Yep, there it is, right
there...just look at all those numbers, right there in neat columns
and rows. Congratulations.
I hate to ask...but what are you
going to do with your data?
If you're not sure precisely
what to do with the data you've got, graphing it is a
great way to get some valuable insight and direction. And a good
graph to... Continue Reading
In my last post, I wrote about
making a cluttered data set easier to work with by removing
unneeded columns entirely, and by displaying just those columns you
want to work with now. But
too much unneeded data isn't always the problem.
What can you do when someone
gives you data that isn't organized the way you need it to be?
That happens for a variety of
reasons, but most often it's because the... Continue Reading
you know the most popular diamond cut is probably the Round
Brilliant Cut? The first early version of what would become the
modern Round Brilliant Diamond Cut was introduced by an Italian
named Vincent Peruzzi, sometime in the late 17th century. In
the early 1900s, the angles for an "ideal" diamond cut were
designed by Marcel Tolkowsky. Minor changes have been made
since then, but the angles... Continue Reading
n' begorrah, it's St. Patrick's Day today!
The day that we Americans lay claim to our Irish heritage by
doing all sorts of things that Irish people never do. Like dye your
hair green. Or tell everyone what percentage Irish you are.
Despite my given name, I'm only about 15% Irish. So my Irish
portion weighs about 25 pounds. It could be the portion that hangs
over my belt due to excess potatoes... Continue Reading
Isn't it great when you get a set of data and it's perfectly
organized and ready for you to analyze? I love it when the people
who collect the data take special care to make sure to format it
consistently, arrange it correctly, and eliminate the junk,
clutter, and useless information I don't need.
never received a data set in such perfect condition, you say?
Yeah, me neither. But I can... Continue Reading
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