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Design of Experiments

Blog posts and articles about the the statistical method called Design of Experiments in quality improvement.

The 2016 presidential race is becoming more real. We’ve had several announcements with Ted Cruz, Rand Paul, Hillary Clinton, and Marco Rubio officially entering the race to be President. While the prospective Democratic candidates are down to one, or at most a few, the Republican field is extra-large this election cycle. The first order of business for a GOP candidate is to survive the nomination... Continue Reading
As a member of Minitab's Technical Support team, I get the opportunity to work with many people using DOE (Design of Experiments). People often will call after they've already chosen their design, run the experiment, and identified the important factors in their process. But now what? They have to find the best settings, but with several factors and responses, what should they do? "I wish I had a... Continue Reading
Imagine that you are watching a race and that you are located close to the finish line. When the first and fastest runners complete the race, the differences in times between them will probably be quite small. Now wait until the last runners arrive and consider their finishing times. For these slowest runners, the differences in completion times will be extremely large. This is due to the fact that... Continue Reading
Suppose that you have designed a brand new product with many improved features that well help create a much better customer experience. Now you must ensure that it is manufactured according to the best quality and reliability standards, so that it gets the excellent long-term reputation it deserves from potential customers. You need to move quickly and seamlessly from Research and Development into... Continue Reading
Right now I’m enjoying my daily dose of morning joe. As the steam rises off the cup, the dark rich liquid triggers a powerful enzyme cascade that jump-starts my brain and central nervous system, delivering potent glints of perspicacity into the dark crevices of my still-dormant consciousness. Feels good, yeah! But is it good for me? Let’s see what the studies say… Drinking more than 4 cups of coffee... Continue Reading
As someone who has collected and analyzed real data for a living, the idea of using simulated data for a Monte Carlo simulation sounds a bit odd. How can you improve a real product with simulated data? In this post, I’ll help you understand the methods behind Monte Carlo simulation and walk you through a simulation example using Devize. What is Devize, you ask? Devize is Minitab's exciting new,... Continue Reading
You may have been in a situation where you had created a general full factorial design and noticed that your design’s run size was higher than you imagined. (Quick refresher: a general full factorial design is an experimental design where any factor can have more than 2 levels). Determined to minimize the monstrous size of your worksheet, you go back to Stat > DOE > Factorial > Create Factorial... Continue Reading
I really can’t make this stuff up. I wrote a post a couple of years ago entitled: “How to Talk to Your Kids about Six Sigma and Quality Improvement,” in which I lamented about “Community Hero” day in my daughter’s 1st grade class and the need to explain to her why I wasn’t at the "community-hero-level" of Maggie’s Mommy, the pediatrician. Well, now it's two years later and my son, Thomas, is in... Continue Reading
Last fall I had a birthday. It wasn’t one of those tougher birthdays where the number ends in a zero. Still, the birthday got me thinking. In response, I told myself, age is just a number. Then I did a mental double-take. Can a statistician say that? After all, numbers are how I understand the world and the way it works. Can age just be a number? After some musing, I concluded that age is just a... Continue Reading
by Jasmin Wong, guest blogger   Part 1 of this two-part blog post discusses the issues and challenges in injection moulding and suggests using simulation software and the statistical method called Design of Experiments (DOE) to speed development and boost quality. This part presents a case study that illustrates this approach.  Preliminary Fill and Designed Experiment This case study considers the... Continue Reading
by Jasmin Wong, guest blogger The combination of statistical methods and injection moulding simulation software gives manufacturers a powerful way to predict moulding defects and to develop a robust moulding process at the part design phase.  CAE (computer-aided engineering) is widely used in the injection moulding industry today to improve product and mould designs as well as to resolve or... Continue Reading
Using statistical techniques to optimize manufacturing processes is quite common now, but using the same approach on social topics is still an innovative approach. For example, if our objective is to improve student academic performances, should we increase teachers wages or would it be better to reduce the number of students in a class? Many social topics (the effect of increasing the minimum... Continue Reading
Screening experimental designs allow you to study a very large number of factors in a very limited number of runs. The objective is to focus on the few factors that have a real effect and eliminate the effects that are not significant. This is often the initial typical objective of any experimenter when a DOE (design of experiments) is performed. Table of Factorial Designs Consider the table below.... Continue Reading
by Lion "Ari" Ondiappan Arivazhagan, guest blogger In India, we've seen this story far too many times in recent years: Timmanna Hatti, a six-year old boy, was trapped in a 160-feet borewell for more than 5 days in Sulikeri village of Bagalkot district in Karnataka after falling into the well. Perhaps the most heartbreaking aspect of the situation was the decision of the Bagalkot district... Continue Reading
I caught the end of Toy Story over the weekend, which is definitely one of my all-time favorite children’s movies. Now—unfortunately or fortunately—I can’t get Randy Newman's theme song,“You’ve Got a Friend in Me,” out of my head! It's also got me thinking about the nature of friendship, and how "best friends forever" are supposed to always be there when you need them. And, not to get too maudlin... Continue Reading
NOTE: This story will reveal how easy it can be to optimize settings using the statistical method called Design of Experiments, but it won't provide easy answers for making your own office coffee any better. After her team’s ultimatum about the wretched office coffee, Jill used the design-of-experiments (DOE) tool in Minitab 17’s Assistant to design and analyze a screening study. Jill now knew... Continue Reading
NOTE: This story reveals how easy it can be to identify important factors using the statistical method called Design of Experiments. It won't provide easy answers for making your own office's coffee any better, but it will show you how you can begin identifying the critical factors that contribute to its quality. At their weekly meeting, her team gave Jill an ultimatum: Make the coffee better. The... Continue Reading
by Iván Alfonso, guest blogger I'm a huge fan of hot cakes—they are my favorite dessert ever. I’ve been cooking them for over 15 years, and over that time I’ve noticed many variation in textures, flavor, and thickness. Personally, I like fluffy pancakes. There are many brands of hotcake mix on the market, all with very similar formulations. So I decided to investigate which ingredients and inputs... Continue Reading
There is more than just the p value in a probability plot—the overall graphical pattern also provides a great deal of useful information. Probability plots are a powerful tool to better understand your data. In this post, I intend to present the main principles of probability plots and focus on their visual interpretation using some real data. In probability plots, the data density distribution... Continue Reading
There is high pressure to find low P values. Obtaining a low P value for a hypothesis test is make or break because it can lead to funding, articles, and prestige. Statistical significance is everything! My two previous posts looked at several issues related to P values: P values have a higher than expected false positive rate. The same P value from different studies can correspond to different false... Continue Reading