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Measurement System Analysis

Blog posts and articles about performing Measurement System Analysis (MSA) to be sure you can trust your data.

Suppose that you have designed a brand new product with many improved features that well help create a much better customer experience. Now you must ensure that it is manufactured according to the best quality and reliability standards, so that it gets the excellent long-term reputation it deserves from potential customers. You need to move quickly and seamlessly from Research and Development into... Continue Reading
In my previous post, I showed you how to set up data collection for a gage R&R analysis using the Assistant in Minitab 17. In this case, the goal of the gage R&R study is to test whether a new tool provides an effective metric for assessing resident supervision in a medical facility.   As noted in that post, I'm drawing on one of my favorite bloggers about health care quality, David Kashmer of the... Continue Reading
One of my favorite bloggers about the application of statistics in health care is David Kashmer, an MD and MBA who runs and writes for the Business Model Innovation in Surgery blog. If you have an interest in how quality improvement methods like Lean and Six Sigma can be applied to healthcare, check it out.  A while back, Dr. Kashmer penned a column called "How to Measure a Process When There's... Continue Reading
Right now I’m enjoying my daily dose of morning joe. As the steam rises off the cup, the dark rich liquid triggers a powerful enzyme cascade that jump-starts my brain and central nervous system, delivering potent glints of perspicacity into the dark crevices of my still-dormant consciousness. Feels good, yeah! But is it good for me? Let’s see what the studies say… Drinking more than 4 cups of coffee... Continue Reading
In technical support, we often receive questions about Gage R&R and how Minitab calculates the amount of variation that is attributable to the various sources in a measurement system. This post will focus on how the variance components are calculated for a crossed Gage R&R using the ANOVA table, and how we can obtain the %Contribution, StdDev, Study Var and %Study Var shown in the Gage R&R output. ... Continue Reading
Last week, thanks to the collective effort from many people, we held very successful events in Guadalajara and Mexico City, which gave us a unique opportunity to meet with over 300 Spanish-speaking Minitab users. They represented many different industries, including automotive, textile, pharmaceutical, medical devices, oil and gas, electronics, and mining, as well as academic institutions and... Continue Reading
In my last post, I wrote about making a cluttered data set easier to work with by removing unneeded columns entirely, and by displaying just those columns you want to work with now. But too much unneeded data isn't always the problem. What can you do when someone gives you data that isn't organized the way you need it to be?   That happens for a variety of reasons, but most often it's because the... Continue Reading
We like to host webinars, and our customers and prospects like to attend them. But when our webinar vendor moved from a pay-per-person pricing model to a pay-per-webinar pricing model, we wanted to find out how to maximize registrations and thereby minimize our costs. We collected webinar data on the following variables: Webinar topic Day of week Time of day – 11 a.m. or 2 p.m. Newsletter promotion –... Continue Reading
A mere 10 seasons ago, USC and Oklahoma opened the college football season ranked #1 and #2 in the preseason AP Poll and the Coaches Poll. They remained there the entire regular season, as neither lost a game. But as chance would have it, they weren’t the only undefeated teams that year. Both Auburn and Utah went undefeated, but neither could crack the top 2, and Oklahoma and USC went on to play... Continue Reading
The Six Sigma students at Rose-Hulman Institute of Technology are at it again! A few months back, we blogged about the Six Sigma project they did to reduce food waste at the on-campus dining center. This time, the students—lead by Dr. Diane Evans, Six Sigma black belt and associate professor of mathematics at Rose-Hulman—are performing a Lean Six Sigma project to reduce the amount of recycling... Continue Reading
There is more than just the p value in a probability plot—the overall graphical pattern also provides a great deal of useful information. Probability plots are a powerful tool to better understand your data. In this post, I intend to present the main principles of probability plots and focus on their visual interpretation using some real data. In probability plots, the data density distribution... Continue Reading
It's all too easy to make mistakes involving statistics. Powerful statistical software can remove a lot of the difficulty surrounding statistical calculation, reducing the risk of mathematical errors—but  correctly interpreting the results of an analysis can be even more challenging.  No one knows that better than Minitab's technical trainers. All of our trainers are seasoned statisticians with... Continue Reading
We cannot improve what we cannot measure. Therefore, it is critical that we conduct a measurement systems analysis (MSA) before we start analyzing our data to make any kind of decisions. When conducting an MSA for continuous measurements, we typically using a Gage R&R Study. And in these Gage R&R Studies, we look at output such as the percentage study variation (%Study Var, or %SV) and the Number... Continue Reading
Using data analysis and statistics to improve business quality has a long history. But it often seems like most of that history involves huge operations. After all, Six Sigma originated with Motorola, and became adopted by thousands of other businesses after it was adopted by a little-known outfit called General Electric. There are many case studies and examples of how big companies used Six Sigma... Continue Reading
Everyone loves Minitab’s Assistant. My favorite bit, as I’ve shown with the Gage R&R Study, is the way that the Assistant puts all the results you need into reports that are easy to understand and present. But it’s also pretty neat that before you ever choose what to do in Minitab, the Assistant is ready to help you. Let’s take a closer look at the Assistant's Graphical Analysis tools. Help Me... Continue Reading
Much is made following the World Cup draw every four years over which group is the “group of death.”  This is generally considered to be a really difficult group that is tough to advance from, although there is no true definition (more on that below). First, for readers not familiar with World Cup groups, a brief explanation of how teams are “grouped” in the World Cup is in order.  Thirty-two teams... Continue Reading
A colleague of mine at Minitab, Cheryl Pammer, was recently featured in "A Statistician's Journey," a monthly feature that appears in the print and online versions of the American Statistical Association's AMSTAT News magazine.   Each month, the magazine asks ASA members to talk about the paths they took to get to where they are today. Cheryl is a "user experience designer" at Minitab. In other... Continue Reading
Recently, a customer called our Technical Support team about a Design of Experiment he was performing in Minitab Statistical Software. After they helped to answer his question, the researcher pointed our team to an interesting DOE he and his colleagues conducted that involved using nasal casts to predict the drug delivery of nasal spray. The study has already been published, and you can read... Continue Reading
Applied regression analysis can be a great decision-making tool because you can predict the average outcome given input values. However, predictions are not as simple as plugging numbers into an equation. In my previous post I showed how a majority of experts vastly underestimated the variability around the predicted outcome in a manner that can lead to costly mistakes. We also saw how graphing the... Continue Reading
In previous posts, I’ve outlined some reasons why a Lean Six Sigma project might have been deemed a failure. We’ve gathered many of these reasons from surveying and talking with our customers. I’d like to present a few more reasons why projects might fail, and then share some “words of wisdom” from Minitab trainers on how you can avoid these project failures. Forcing Projects into DMAIC Certain... Continue Reading