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Process Capability

Blog posts and articles about tools for assessing the capability of a process in manufacturing and service situations.

To assess if a process is stable and in statistical control, you can use a control chart. It lets you answer the question "is the process that you see today going to be similar to the process that you see tomorrow?" To assess and quantify how well your process falls within specification limits, you can use capability analysis. Both of these tools are easy to use in Minitab, but you first need to... Continue Reading
Back when I used to work in Minitab Tech Support, customers often asked me, “What’s the difference between Cpk and Ppk?” It’s a good question, especially since many practitioners default to using Cpk while overlooking Ppk altogether. It’s like the '80s pop duo Wham!, where Cpk is George Michael and Ppk is that other guy. Poofy hairdos styled with mousse, shoulder pads, and leg warmers aside, let’s... Continue Reading

7 Deadly Statistical Sins Even the Experts Make

Do you know how to avoid them?

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When I blogged about automation back in March, I made my husband out to be an automation guru. Well, he certainly is. But what you don’t know about my husband is that while he loves to automate everything in his life, sometimes he drops the ball. He’s human; even I have to cut him a break every now and then. On the other hand, instances of hypocrisy in his behavior tend to make for a good story.... Continue Reading
Here is a scenario involving process capability that we’ve seen from time to time in Minitab's technical support department. I’m sharing the details in this post so that you’ll know where to look if you encounter a similar situation. You need to run a capability analysis. You generate the output using Minitab Statistical Software. When you look at the results, the Cpk is huge and the histogram in... Continue Reading
Earlier this month, PLOS.org published an article titled "Ten Simple Rules for Effective Statistical Practice." The 10 rules are good reading for anyone who draws conclusions and makes decisions based on data, whether you're trying to extend the boundaries of scientific knowledge or make good decisions for your business.  Carnegie Mellon University's Robert E. Kass and several co-authors devised... Continue Reading
You often hear the data being blamed when an analysis is not delivering the answers you wanted or expected. I was recently reminded that the data chosen or collected for a specific analysis is determined by the analyst, so there is no such thing as bad data—only bad analysis.  This made me think about the steps an analyst can take to minimise the risk of producing analysis that fails to answer... Continue Reading
The last thing you want to do when you purchase a new piece of software is spend an excessive amount of time getting up and running. You’ve probably been ready to the use the software since, well, yesterday. Minitab has always focused on making our software easy to use, but many professional software packages do have a steep learning curve. Whatever package you’re using, here are three things you... Continue Reading
What does the eyesight of a homeless person have in common with complications from dental anesthesia?  Or with reducing side-effects from cancer? Or monitoring artificial hip implants? These are all subjects of recently published studies that use statistical analyses in Minitab to improve healthcare outcomes. And they're a good reminder  that when we improve the quality of healthcare for others, we... Continue Reading
We often receive questions about moving ranges because they're used in various tools in our statistical software, including control charts and capability analysis when data is not collected in subgroups. In this post, I'll explain what a moving range is, and how a moving range and average moving range are calculated. A moving range measures how variation changes over time when data are collected as... Continue Reading
After my husband’s most recent visit to the dentist, he returned home cavity-free...and with a $150 electric toothbrush in hand.  I wanted details. It began innocently. His dreaded trip to the dentist ended in high praise for no cavities and only a warning to floss more. That prompted my programming-and-automation-obsessed husband, still in the chair, to exclaim, "I wish there was a way to automate... Continue Reading
While the roots of Lean Six Sigma and other quality improvement methodologies are in manufacturing, it’s interesting to see how other organizational functions and industries apply LSS tools successfully. Quality improvement certainly has moved far beyond the walls of manufacturing plants! For example, I recently had the opportunity to talk to Drew Mohler, a Lean Six Sigma black belt and senior... Continue Reading
If you need to assess process performance relative to some specification limit(s), then process capability is the tool to use. You collect some accurate data from a stable process, enter those measurements in Minitab, and then choose Stat > Quality Tools > Capability Analysis/Sixpack or Assistant > Capability Analysis. Now, what about sorting the data? I’ve been asked “why does Cpk change when I... Continue Reading
How deeply has statistical content from Minitab blog posts (or other sources) seeped into your brain tissue? Rather than submit a biopsy specimen from your temporal lobe for analysis, take this short quiz to find out. Each question may have more than one correct answer. Good luck! Which of the following are famous figure skating pairs, and which are methods for testing whether your data follow a... Continue Reading
Having delivered training courses on capability analyses with Minitab, several times, I have noticed that one question you can be absolutely sure will be asked, during the course, is: What is the difference between the Cpk and the Ppk indices? Ppk vs. Cpk indices The terms Cpk and Ppk are often confused, so that when quality or process engineers refer to the Cpk index, they often actually intend to... Continue Reading
Control charts are a fantastic tool. These charts plot your process data to identify common cause and special cause variation. By identifying the different causes of variation, you can take action on your process without over-controlling it. Assessing the stability of a process can help you determine whether there is a problem and identify the source of the problem. Is the mean too high, too low,... Continue Reading
Don't be a grumpy cat when something on your capability report doesn't smell right. After pressing that OK button to run your analysis, allow your inner cat to understand how and why certain statistics are being used. To help you along, here are some capability issues that customers have brought up recently. Cp is missing You’ve generated a capability analysis report with the Johnson transformation... Continue Reading
By Matthew Barsalou, guest blogger A problem must be understood before it can be properly addressed. A thorough understanding of the problem is critical when performing a root cause analysis (RCA) and an RCA is necessary if an organization wants to implement corrective actions that truly address the root cause of the problem. An RCA may also be necessary for process improvement projects; it is... Continue Reading
Did you know that November is World Quality Month? The American Society for Quality is once again heading up this year’s festivities. Throughout the month of November, ASQ will be promoting the use of quality tools in businesses, communities, and institutions all over the world. You can check it out at http://asq.org/world-quality-month/. Here at Minitab, we’re also pretty excited about World... Continue Reading
By Matthew Barsalou, guest blogger Teaching process performance and capability studies is easier when actual process data is available for the student or trainee to practice with. As I have previously discussed at the Minitab Blog, a catapult can be used to generate data for a capability study. My last blog on using a catapult for this purspose was several years ago, so I would like to revisit... Continue Reading
I read trade publications that cover everything from banking to biotech, looking for interesting perspectives on data analysis and statistics, especially where it pertains to quality improvement. Recently I read a great blog post from Tony Taylor, an analytical chemist with a background in pharmaceuticals. In it, he discusses the implications of the FDA's updated guidance for industry analytical... Continue Reading