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Process Improvement

Blog posts and articles about the use of data analysis and statistics to improve processes in business and industry.

Stepwise regression and best subsets regression are both automatic tools that help you identify useful predictors during the exploratory stages of model building for linear regression. These two procedures use different methods and present you with different output. An obvious question arises. Does one procedure pick the true model more often than the other? I’ll tackle that question in this post. Fi... Continue Reading
Last week, thanks to the collective effort from many people, we held very successful events in Guadalajara and Mexico City, which gave us a unique opportunity to meet with over 300 Spanish-speaking Minitab users. They represented many different industries, including automotive, textile, pharmaceutical, medical devices, oil and gas, electronics, and mining, as well as academic institutions and... Continue Reading
by Jasmin Wong, guest blogger   Part 1 of this two-part blog post discusses the issues and challenges in injection moulding and suggests using simulation software and the statistical method called Design of Experiments (DOE) to speed development and boost quality. This part presents a case study that illustrates this approach.  Preliminary Fill and Designed Experiment This case study considers the... Continue Reading
by Jasmin Wong, guest blogger The combination of statistical methods and injection moulding simulation software gives manufacturers a powerful way to predict moulding defects and to develop a robust moulding process at the part design phase.  CAE (computer-aided engineering) is widely used in the injection moulding industry today to improve product and mould designs as well as to resolve or... Continue Reading
Here's a shocking finding from the most recent ASQ Global State of Quality report: The higher you rise in your organization's leadership, the less often you receive reports about quality metrics. Only 2% of senior executives get daily quality reports, compared to 33% of front-line staff members.   A quarter of the senior executives reported getting quality metrics on a monthly basis, at least. But... Continue Reading
Using statistical techniques to optimize manufacturing processes is quite common now, but using the same approach on social topics is still an innovative approach. For example, if our objective is to improve student academic performances, should we increase teachers wages or would it be better to reduce the number of students in a class? Many social topics (the effect of increasing the minimum... Continue Reading
by The Discrete Sharer, guest blogger As Minitab users, many of us have found staged control charts to be an effective tool to quantify and demonstrate the “before and after” state of our process improvement activities. However, have you ever considered using them to demonstrate the effects of changes to compensation/incentive plans for your employees?  Here's an example of how a mid-sized... Continue Reading
Screening experimental designs allow you to study a very large number of factors in a very limited number of runs. The objective is to focus on the few factors that have a real effect and eliminate the effects that are not significant. This is often the initial typical objective of any experimenter when a DOE (design of experiments) is performed. Table of Factorial Designs Consider the table below.... Continue Reading
If you’re already a strong user of Minitab Statistical Software, then you’re probably familiar with how to use bar charts to show means, medians, sums, and other statistics. Bar charts are excellent tools, but traditionally used when you want all of your categorical variables to have different sections on the chart. When you want to plot statistics with groups that flow directly from one category... Continue Reading
Via Christi Health, the largest provider of healthcare in Kansas, operates a Center for Clinical Excellence that's made up of a team of quality practitioners, all who have Lean and Six Sigma training. I recently had the opportunity to talk with the team about the types of projects they're working on. I learned not only about the areas of patient care where they are targeting improvements, but about... Continue Reading
The Six Sigma students at Rose-Hulman Institute of Technology are at it again! A few months back, we blogged about the Six Sigma project they did to reduce food waste at the on-campus dining center. This time, the students—lead by Dr. Diane Evans, Six Sigma black belt and associate professor of mathematics at Rose-Hulman—are performing a Lean Six Sigma project to reduce the amount of recycling... Continue Reading
Control charts are some of the most useful tools in statistical science. They track process statistics over time and detect when the mean or standard deviation change from what they have been. The signals that control charts send about special causes can help you zero in on the fastest ways to improve any process, whether you’re making tires, turbines, or trying to improve patient care. I’ve menti... Continue Reading
There is more than just the p value in a probability plot—the overall graphical pattern also provides a great deal of useful information. Probability plots are a powerful tool to better understand your data. In this post, I intend to present the main principles of probability plots and focus on their visual interpretation using some real data. In probability plots, the data density distribution... Continue Reading
Minitab graphs are powerful tools for investigating your process further and removing any doubt about the steps you should take to improve it. With that in mind, you’ll want to know every feature about Minitab graphs that can help you share and communicate your results effectively. While many ways to modify your graph are on the Editor menu, some of the best features become available when you... Continue Reading
It's all too easy to make mistakes involving statistics. Powerful statistical software can remove a lot of the difficulty surrounding statistical calculation, reducing the risk of mathematical errors—but  correctly interpreting the results of an analysis can be even more challenging.  No one knows that better than Minitab's technical trainers. All of our trainers are seasoned statisticians with... Continue Reading
It’s common to think that process improvement initiatives are meant to cater only to manufacturing processes, simply because manufacturing is where Lean and Six Sigma began. However, many other industries, in particular financial services and banking, also rely on data analysis and Lean Six Sigma tools to improve processes. Rod Toro is a business process improvement manager at Edward Jones, and I... Continue Reading
In April 2012, I wrote a short paper on binary logistic regression to analyze wine tasting data. At that time, François Hollande was about to get elected as French president and in the U.S., Mitt Romney was winning the Republican primaries. That seems like a long time ago… Now, in 2014, Minitab 17 Statistical Softwarehas just been released. Had Minitab 17, been available in 2012, would have I... Continue Reading
The 2014 ASQ World Conference on Quality and Improvement is coming up in early May in Dallas, and this year’s International Team Excellence Award Process (ITEA) will also come to a close at the conference, as winners from the finalist teams will be chosen for ASQ gold, silver, or bronze-level statuses. What’s ITEA? The annual ASQ ITEA process celebrates the accomplishments of quality improvement... Continue Reading
The other day I was talking with a friend about control charts, and I wanted to share an example one of my colleagues wrote on the Minitab Blog.  Looking back through the index for "control charts" reminded me just how much material we've published on this topic. Whether you're just getting started with control charts, or you're an old hand at statistical process control, you'll find some valuable... Continue Reading
With more options, come more decisions. With equivalence testing added to Minitab 17, you now have more statistical tools to test a sample mean against target value or another sample mean. Equivalence testing is extensively used in the biomedical field. Pharmaceutical manufacturers often need to test whether the biological activity of a generic drug is equivalent to that of a brand name drug that... Continue Reading