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Process Improvement

Blog posts and articles about the use of data analysis and statistics to improve processes in business and industry.

The Centers for Medicare and Medicaid Services (CMS) updated their star ratings on July 27. Turns out, the list of hospitals provide a great way to look at how easy it is to get random samples from data within Minitab. Say for example, that you wanted to look at the association between the government’s new star ratings and the safety rating scores provided by hospitalsafetyscore.org. The CMS score... Continue Reading
When I blogged about automation back in March, I made my husband out to be an automation guru. Well, he certainly is. But what you don’t know about my husband is that while he loves to automate everything in his life, sometimes he drops the ball. He’s human; even I have to cut him a break every now and then. On the other hand, instances of hypocrisy in his behavior tend to make for a good story.... Continue Reading

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Here is a scenario involving process capability that we’ve seen from time to time in Minitab's technical support department. I’m sharing the details in this post so that you’ll know where to look if you encounter a similar situation. You need to run a capability analysis. You generate the output using Minitab Statistical Software. When you look at the results, the Cpk is huge and the histogram in... Continue Reading
It's been called a "demographic watershed".  In the next 15 years alone, the worldwide population of individuals aged 65 and older is projected to increase more than 60%, from 617 million to about 1 billion.1 Increasingly, countries are asking themselves: How can we ensure a high quality of care for our growing aging population while keeping our healthcare costs under control? The answer? More... Continue Reading
Earlier this month, PLOS.org published an article titled "Ten Simple Rules for Effective Statistical Practice." The 10 rules are good reading for anyone who draws conclusions and makes decisions based on data, whether you're trying to extend the boundaries of scientific knowledge or make good decisions for your business.  Carnegie Mellon University's Robert E. Kass and several co-authors devised... Continue Reading
by Matthew Barsalou, guest blogger Control charts plot your process data to identify and distinguish between common cause and special cause variation. This is important, because identifying the different causes of variation lets you take action to make improvements in your process without over-controlling it. When you create a control chart, the software you're using should make it easy to see where... Continue Reading
Businesses are getting more and more data from existing and potential customers: whenever we click on a web site, for example, it can be recorded in the vendor's database. And whenever we use electronic ID cards to access public transportation or other services, our movements across the city may be analyzed. In the very near future, connected objects such as cars and electrical appliances will... Continue Reading
By looking at the data we have about 500 cardiac patients, we've learned that easy access to the hospital and good transportation are key factors influencing participation in a rehabilitation program. Past data shows that each month, about 15 of the patients discharged after cardiac surgery do not have a car. Providing transportation to the hospital might make these patients more likely to join... Continue Reading
In part 2 of this series, we used graphs and tables to see how individual factors affected rates of patient participation in a cardiac rehabilitation program. This initial look at the data indicated that ease of access to the hospital was a very important contributor to patient participation. Given this revelation, a bus or shuttle service for people who do not have cars might be a good way to... Continue Reading
The last thing you want to do when you purchase a new piece of software is spend an excessive amount of time getting up and running. You’ve probably been ready to the use the software since, well, yesterday. Minitab has always focused on making our software easy to use, but many professional software packages do have a steep learning curve. Whatever package you’re using, here are three things you... Continue Reading
What does the eyesight of a homeless person have in common with complications from dental anesthesia?  Or with reducing side-effects from cancer? Or monitoring artificial hip implants? These are all subjects of recently published studies that use statistical analyses in Minitab to improve healthcare outcomes. And they're a good reminder  that when we improve the quality of healthcare for others, we... Continue Reading
This is an era of massive data. A huge amount of data is being generated from the web and from customer relations records, not to mention also from sensors used in the manufacturing industry (semiconductor, pharmaceutical, petrochemical companies and many other industries). Univariate Control Charts In the manufacturing industry, critical product characteristics get routinely collected to ensure... Continue Reading
by Laerte de Araujo Lima, guest blogger The NBA's 2015-16 season will be one for the history books. Not only was it the last season of Kobe Bryan, who scored 60 points in his final game, but the Golden State Warriors set a new wins record, beating the previous record set by 1995-96 Chicago Bulls. The Warriors seem likely to take this season's NBA title, in large part thanks to the performance of... Continue Reading
In the first part of this series, we looked at a case study where staff at a hospital used ATP swab tests to test 8 surfaces for bacteria in 10 different hospital rooms across 5 departments. ATP measurements below 400 units pass the swab test, while measurements greater than or equal to 400 units fail the swab test and require further investigation. I offered two tips on exploring and visualizing... Continue Reading
Working with healthcare-related data often feels different than working with manufacturing data. After all, the common thread among healthcare quality improvement professionals is the motivation to preserve and improve the lives of patients. Whether collecting data on the number of patient falls, patient length-of-stay, bed unavailability, wait times, hospital acquired-infections, or readmissions,... Continue Reading
People say that I overthink everything. I've given this assertion considerable thought, and I don't believe that it is true. After all, how can any one person possibly overthink every possible thing in just one lifetime? For example, suppose I live 85 years. That's 2,680,560,000 seconds (85 years x 365 days per year x 24 hours per day x 60 min per hour x 60 seconds per minute). I'm asleep about a... Continue Reading
Most of us have heard a backwards way of completing a task, or doing something in the conventionally wrong order, described as “putting the cart before the horse.” That’s because a horse pulling a cart is much more efficient than a horse pushing a cart. This saying may be especially true in the world of statistics. Focusing on a statistical tool or analysis before checking out the condition of your... Continue Reading
In my last post, I discussed how a DOE was chosen to optimize a chemical-mechanical polishing process in the microelectronics industry. This important process improved the plant's final manufacturing yields. We selected an experimental design that let us study the effects of six process parameters in 16 runs. Analyzing the Design Now we'll examine the analysis of the DOE results after the actual... Continue Reading
I used to work in the manufacturing industry. Some processes were so complex that even a very experienced and competent engineer would not necessarily know how to identify the best settings for the manufacturing equipment. You could make a guess using a general idea of what should be done regarding the optimal settings, but that was not sufficient. You need very precise indications of the correct... Continue Reading
When you analyze a Gage R&R study in statistical software, your results can be overwhelming. There are a lot of statistics listed in Minitab's Session Window—what do they all mean, and are they telling you the same thing? If you don't know where to start, it can be hard to figure out what the analysis is telling you, especially if your measurement system is giving you some numbers you'd think are... Continue Reading