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Project Tools

Blog posts and articles about tools and techniques that help keep Lean and Six Sigma projects on track.

Now that we've seen how easy it is to create plans for acceptance sampling by variables, and to compare different sampling plans, it's time to see how to actually analyze the data you collect when you follow the sampling plan.  If you'd like to follow along and you're not already using Minitab, please download the free 30-day trial.  Collecting the Data for Acceptance Sampling by Variable If you'll... Continue Reading
In my last post, I showed how to use Minitab Statistical Software to create an acceptance sampling plan by variables, using the scenario of a an electronics company that receives monthly shipments of LEDs that must have soldering leads that are at least 2 cm long. This time, we'll compare that plan with some other possible options.  The variables sampling plan we came up with to verify the... Continue Reading

7 Deadly Statistical Sins Even the Experts Make

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Earlier, I shared an overview of acceptance sampling. Now we'll look at how to do acceptance sampling by variables, facilitated by the tools in Minitab Statistical Software. If you're not already using it and you'd like to follow along, you can get the free 30-day trial version.  In contrast to acceptance sampling by attributes, where inspectors make judgment calls about defective items,... Continue Reading
If you're just getting started in the world of quality improvement, or if you find yourself in a position where you suddenly need to evaluate the quality of incoming or outgoing products from your company, you may have encountered the term "acceptance sampling." It's a statistical method for evaluating the quality of a large batch of materials from a small sample of items, which statistical softwar... Continue Reading
This is an era of massive data. A huge amount of data is being generated from the web, from customer relations records but also from sensors used in the manufacturing industry (semiconductor, pharmaceutical, petrochemical companies and many other industries). Univariate Control charts In the manufacturing industry, critical product characteristics get routinely collected to ensure that all products... Continue Reading
Many of us have data stored in a database or file that we need to analyze on a regular basis. If you're in that situation and you're using Minitab Statistical Software, here's how you can save some time and effort by automating the process. When you're finished, instead of using File > Query Database (ODBC) each time you want to perform analysis on the most up-to-date set of data, you can add a... Continue Reading
Not long ago, I couldn’t abide statistics. I did respect it, but in much the same way a gazelle respects a lion. Most of my early experiences with statistics indicated that close encounters resulted in pain, so I avoided further contact whenever possible. So how is it that today I write about statistics? That’s simple: it merely required completely reinventing the way I thought about and approached... Continue Reading
There are many reasons why a distribution might not be normal/Gaussian. A non-normal pattern might be caused by several distributions being mixed together, or by a drift in time, or by one or several outliers, or by an asymmetrical behavior, some out-of-control points, etc. I recently collected the scores of three different teams (the Blue team, the Yellow team and the Pink team) after a laser... Continue Reading
P-values are frequently misinterpreted, which causes many problems. I won't rehash those problems here here since my colleague Jim Frost has detailed the issues involved at some length, but the fact remains that the p-value will continue to be one of the most frequently used tools for deciding if a result is statistically significant.  You know the old saw about "Lies, damned lies, and... Continue Reading
Having delivered training courses on capability analyses with Minitab, several times, I have noticed that one question you can be absolutely sure will be asked, during the course, is: What is the difference between the Cpk and the Ppk indices? Ppk vs. Cpk indices The terms Cpk and Ppk are often confused, so that when quality or process engineers refer to the Cpk index, they often actually intend to... Continue Reading
Back when I was an undergrad in statistics, I unfortunately spent an entire semester of my life taking a class, diligently crunching numbers with my TI-82, before realizing 1) that I was actually in an Analysis of Variance (ANOVA) class, 2) why I would want to use such a tool in the first place, and 3) that ANOVA doesn’t necessarily tell you a thing about variances. Fortunately, I've had a lot more... Continue Reading
According to this article published on Food Tank, over 22 million pounds of food is wasted on college campuses each year. Now that’s a lot of food waste! Students all over the country are noticing excessive food waste at their schools and are starting programs to bring awareness and improve the problem. Naturally, many of these programs have roots in Lean Six Sigma. In one example, a group of... Continue Reading
We use statistics to arm ourselves with more information. That information allows us to make more informed decisions. And the sooner we can obtain this information, the better. For example, suppose one of your manufacturing machines starts to malfunction and makes your products out of spec. You don't want to wait until the product reaches customers before you discover this information. Then it's... Continue Reading
Did you ever wonder why statistical analyses and concepts often have such weird, cryptic names? One conspiracy theory points to the workings of a secret committee called the ICSSNN. The International Committee for Sadistic Statistical Nomenclature and Numerophobia was formed solely to befuddle and subjugate the masses. Its mission: To select the most awkward, obscure, and confusing name possible... Continue Reading
Control charts are a fantastic tool. These charts plot your process data to identify common cause and special cause variation. By identifying the different causes of variation, you can take action on your process without over-controlling it. Assessing the stability of a process can help you determine whether there is a problem and identify the source of the problem. Is the mean too high, too low,... Continue Reading
By Matthew Barsalou, guest blogger A problem must be understood before it can be properly addressed. A thorough understanding of the problem is critical when performing a root cause analysis (RCA) and an RCA is necessary if an organization wants to implement corrective actions that truly address the root cause of the problem. An RCA may also be necessary for process improvement projects; it is... Continue Reading
Easy access to the right tools makes any task easier. That simple idea has made the Swiss Army knife essential for adventurers: just one item in your pocket gives you instant access to dozens of tools when you need them.   If your current adventures include analyzing data, the Editor menu in Minitab 17 is just as essential. Minitab’s Dynamic Editor Menu Any job goes more smoothly when you have easy... Continue Reading
Did you know that November is World Quality Month? The American Society for Quality is once again heading up this year’s festivities. Throughout the month of November, ASQ will be promoting the use of quality tools in businesses, communities, and institutions all over the world. You can check it out at http://asq.org/world-quality-month/. Here at Minitab, we’re also pretty excited about World... Continue Reading
In Part 5 of our series, we began the analysis of the experiment data by reviewing analysis of covariance and blocking variables, two key concepts in the design and interpretation of your results. The 250-yard marker at the Tussey Mountain Driving Range, one of the locations where we conducted our golf experiment. Some of the golfers drove their balls well beyond this 250-yard maker during a few of... Continue Reading
By Matthew Barsalou, guest blogger Teaching process performance and capability studies is easier when actual process data is available for the student or trainee to practice with. As I have previously discussed at the Minitab Blog, a catapult can be used to generate data for a capability study. My last blog on using a catapult for this purspose was several years ago, so I would like to revisit... Continue Reading