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Quality Improvement

Blog posts and articles about using statistics and to improve quality through methods such as Lean and Six Sigma.

Did you know the most popular diamond cut is probably the Round Brilliant Cut? The first early version of what would become the modern Round Brilliant Diamond Cut was introduced by an Italian named Vincent Peruzzi, sometime in the late 17th century.  In the early 1900s, the angles for an "ideal" diamond cut were designed by Marcel Tolkowsky. Minor changes have been made since then, but the angles... Continue Reading
Predictions can be a tricky thing. Consider trying to predict the number rolled by 2 six-sided dice. We know that 7 is the most likely outcome. We know the exact probability each number has of being rolled. If we rolled the dice 100 times, we could calculate the expected value for the number of times each value would be rolled. However, even with all that information, we can't definitively predict... Continue Reading

7 Deadly Statistical Sins Even the Experts Make

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In its industry guidance to companies that manufacture drugs and biological products for people and animals, the Food and Drug Administration (FDA) recommends three stages for process validation: Process Design, Process Qualification, and Continued Process Verification. In this post, we we will focus on that third stage. Stage 3: Continued Process Verification Per the FDA guidelines, the goal of... Continue Reading
People can make mistakes when they test a hypothesis with statistical analysis. Specifically, they can make either Type I or Type II errors. As you analyze your own data and test hypotheses, understanding the difference between Type I and Type II errors is extremely important, because there's a risk of making each type of error in every analysis, and the amount of risk is in your control.    So if... Continue Reading
Welcome to the Hypothesis Test Casino! The featured game of the house is roulette. But this is no ordinary game of roulette. This is p-value roulette! Here’s how it works: We have two roulette wheels, the Null wheel and the Alternative wheel. Each wheel has 20 slots (instead of the usual 37 or 38). You get to bet on one slot. What happens if the ball lands in the slot you bet on? Well, that depends... Continue Reading
My colleague Cody Steele wrote a post that illustrated how the same set of data can appear to support two contradictory positions. He showed how changing the scale of a graph that displays mean and median household income over time drastically alters the way it can be interpreted, even though there's no change in the data being presented. When we analyze data, we need to present the results in... Continue Reading
A recent discussion on the Minitab Network on LinkedIn pertained to the I-MR chart. In the course of the conversation, a couple of people referred to it as "The Swiss Army Knife of control charts," and that's a pretty great description. You might be able to find more specific tools for specific applications, but in many cases, the I-MR chart gets the job done quite adequately. When you're... Continue Reading
Right now I’m enjoying my daily dose of morning joe. As the steam rises off the cup, the dark rich liquid triggers a powerful enzyme cascade that jump-starts my brain and central nervous system, delivering potent glints of perspicacity into the dark crevices of my still-dormant consciousness. Feels good, yeah! But is it good for me? Let’s see what the studies say… Drinking more than 4 cups of coffee... Continue Reading
Statistics can be challenging, especially if you're not analyzing data and interpreting the results every day. Statistical software makes things easier by handling the arduous mathematical work involved in statistics. But ultimately, we're responsible for correctly interpreting and communicating what the results of our analyses show. The p-value is probably the most frequently cited statistic. We... Continue Reading
To make objective decisions about the processes that are critical to your organization, you often need to examine categorical data. You may know how to use a t-test or ANOVA when you’re comparing measurement data (like weight, length, revenue, and so on), but do you know how to compare attribute or counts data? It easy to do with statistical software like Minitab.  One person may look at this bar... Continue Reading
by Rehman Khan, guest blogger There are many articles giving Minitab tips already, so to be different I have done mine in the style of my books, which use example-based learning. All ten tips are shown using a single example. If you don’t already know these 10 tips you will get much more benefit if you work along with the example. You don’t need to download any files to work along—although, if you... Continue Reading
by Matthew Barsalou, guest blogger.  The old saying “if it walks like a duck, quacks like a duck and looks like a duck, then it must be a duck” may be appropriate in bird watching; however, the same idea can’t be applied when observing a statistical distribution. The dedicated ornithologist is often armed with binoculars and a field guide to the local birds and this should be sufficient. A... Continue Reading
Have you ever wanted to know the odds of something happening, or not happening?  It's the kind of question that students are frequently asked to calculate by hand in introductory statistics classes, and going through that exercise is a good way to become familiar with the mathematical formulas the underlie probability (and hence, all of statistics).  But let's be honest: when class is over, most... Continue Reading
Genichi Taguchi is famous for his pioneering methods of robust quality engineering. One of the major contributions that he made to quality improvement methods is Taguchi designs. Designed experiments were first used by agronomists during the last century. This method seemed highly theoretical at first, and was initially restricted to agronomy. Taguchi made the designed experiment approach more... Continue Reading
In its industry guidance to companies that manufacture drugs and biological products for people and animals, the Food and Drug Administration (FDA) recommends three stages for process validation. While my last post covered statistical tools for the Process Design stage, here we will focus on the statistical techniques typically utilized for the second stage, Process Qualification. Stage 2: Process... Continue Reading
Have you ever wished your control charts were better?  More effective and user-friendly?  Easier to understand and act on?  In this post, I'll share some simple ways to make SPC monitoring more effective in Minitab. Common Problems with SPC Control Charts I worked for several years in a large manufacturing plant in which control charts played a very important role. Virtually thousands of SPC... Continue Reading
Previously, I discussed how business problems arise when people have conflicting opinions about a subjective factor, such as whether something is the right color or not, or whether a job applicant is qualified for a position. The key to resolving such honest disagreements and handling future decisions more consistently is a statistical tool called attribute agreement analysis. In this post, we'll... Continue Reading
In my last post on DMAIC tools for the Define phase, we reviewed various graphs and stats typically used to define project goals and customer deliverables. Let’s now move along to the tools you can use in Minitab Statistical Software to conduct the Measure phase. Measure Phase Methodology The goal of this phase is to measure the process to determine its current performance and quantify the problem.... Continue Reading
People frequently have different opinions. Usually that's fine—if everybody thought the same way, life would be pretty boring—but many business decisions are based on opinion. And when different people in an organization reach different conclusions about the same business situation, problems follow.  Inconsistency and poor quality result when people being asked to make yes / no, pass / fail, and... Continue Reading
Process validation is vital to the success of companies that manufacture drugs and biological products for people and animals. According to the FDA guidelines published by the U.S. Department of Health and Human Services: “Process validation is defined as the collection and evaluation of data, from the process design state through commercial production, which establishes scientific evidence that a... Continue Reading