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Six Sigma

Blog posts and articles about using data analysis and statistical methods in Six Sigma quality improvement projects.

Here's a shocking finding from the most recent ASQ Global State of Quality report: The higher you rise in your organization's leadership, the less often you receive reports about quality metrics. Only 2% of senior executives get daily quality reports, compared to 33% of front-line staff members.   A quarter of the senior executives reported getting quality metrics on a monthly basis, at least. But... Continue Reading
Halloween's right around the corner, so here's a scary thought for the statistically minded: That pattern in your time series plot? Maybe it's just a ghost. It might not really be there at all.   That's right. The trend that seems so evident might be a phantom. Or, if you don't believe in that sort of thing, chalk it up to the brain's desire to impose order on what we see, even when it doesn't... Continue Reading
In quality initiatives such as Six Sigma, practitioners often need to assess the capability of a process to make sure it can meet specifications, or to verify that it produces good parts. While many Minitab users are familiar with the capability analysis tools in the Stat menu and in Minitab’s Assistant, the Assistant includes a less-frequently used feature—the Capability Snapshot. What Is the... Continue Reading
Keeping your vehicle fueled up is expensive. Maximizing the miles you get per gallon of fuel saves money and helps the environment, too.  But knowing if you're getting good mileage requires some data analysis, which gives us a good opportunity to apply one of the common tools used in Six Sigma -- the I-MR (individuals and moving range) control chart to daily life.    Finding Trends or Unusual... Continue Reading
by Lion "Ari" Ondiappan Arivazhagan, guest blogger In India, we've seen this story far too many times in recent years: Timmanna Hatti, a six-year old boy, was trapped in a 160-feet borewell for more than 5 days in Sulikeri village of Bagalkot district in Karnataka after falling into the well. Perhaps the most heartbreaking aspect of the situation was the decision of the Bagalkot district... Continue Reading
Learning to ride a bike is a rite of passage for any kid, so much so that we even use the expression "taking the training wheels off" for all kinds of situations. We say it to mean that we are going to let someone perform an activity on their own after removing some safeguard, even though we know they will likely experience failures before becoming proficient at it. You see, riding a bike requires... Continue Reading
Via Christi Health, the largest provider of healthcare in Kansas, operates a Center for Clinical Excellence that's made up of a team of quality practitioners, all who have Lean and Six Sigma training. I recently had the opportunity to talk with the team about the types of projects they're working on. I learned not only about the areas of patient care where they are targeting improvements, but about... Continue Reading
The Minitab Fan section of the Minitab blog is your chance to share with our readers! We always love to hear how you are using Minitab products for quality improvement projects, Lean Six Sigma initiatives, research and data analysis, and more. If our software has helped you, please share your Minitab story, too! Once my Mom was diagnosed with Diabetes Type II, I began to track her blood sugar... Continue Reading
The Six Sigma students at Rose-Hulman Institute of Technology are at it again! A few months back, we blogged about the Six Sigma project they did to reduce food waste at the on-campus dining center. This time, the students—lead by Dr. Diane Evans, Six Sigma black belt and associate professor of mathematics at Rose-Hulman—are performing a Lean Six Sigma project to reduce the amount of recycling... Continue Reading
The Minitab Fan section of the Minitab blog is your chance to share with our readers! We always love to hear how you are using Minitab products for quality improvement projects, Lean Six Sigma initiatives, research and data analysis, and more. If our software has helped you, please share your Minitab story, too!   An Analysis of Road Accidents in Hyderabad, India The data taken for this study is... Continue Reading
Minitab Statistical Software was born out of a desire to make statistics easier to learn: by making the calculations faster and easier with computers, the trio of educators who created the first version of Minitab sought to free students from intensive computations to focus on learning key statistical concepts. That approach resonated with statistics instructors, and today Minitab is the standard... Continue Reading
I wrote a post a few years back on the difficulties that can ensue when you’re just trying to get started on your Lean Six Sigma or quality improvement initiative. It can become especially difficult when you have many potential projects staring at you, but you aren’t quite sure which one will give you the most bang for your buck. A project prioritization matrix can be a good place to start when you... Continue Reading
It’s common to think that process improvement initiatives are meant to cater only to manufacturing processes, simply because manufacturing is where Lean and Six Sigma began. However, many other industries, in particular financial services and banking, also rely on data analysis and Lean Six Sigma tools to improve processes. Rod Toro is a business process improvement manager at Edward Jones, and I... Continue Reading
The 2014 ASQ World Conference on Quality and Improvement is coming up in early May in Dallas, and this year’s International Team Excellence Award Process (ITEA) will also come to a close at the conference, as winners from the finalist teams will be chosen for ASQ gold, silver, or bronze-level statuses. What’s ITEA? The annual ASQ ITEA process celebrates the accomplishments of quality improvement... Continue Reading
The other day I was talking with a friend about control charts, and I wanted to share an example one of my colleagues wrote on the Minitab Blog.  Looking back through the index for "control charts" reminded me just how much material we've published on this topic. Whether you're just getting started with control charts, or you're an old hand at statistical process control, you'll find some valuable... Continue Reading
by Laerte de Araujo Lima, guest blogger In a previous post (How Data Analysis Can Help Us Predict This Year's Champions League), I shared how I used Minitab Statistical Softwareto predict the 2013-2014 season of the UEFA Champions league. This involved the regression analysis of main critical-to-quality (CTQ) factors, which I identified using the “voice of the customer” suggestions of some... Continue Reading
Many Six Sigma and quality improvement tools could be applied in other areas. For example, I wonder whether my son's teachers could benefit from a little attribute agreement analysis.  He seemed frustrated the other day when I picked him up at school. He'd been working on a presentation that needed to be approved by his teachers. (My son attends a charter school, and each class is taught by a... Continue Reading
In my previous post, I shared a case study of how a small bicycle-chain manufacturing company in India used the DMAIC approach to Six Sigma to reverse declining productivity. After completing the Define, Measure, and Analysis phases, the team had identified the important factors in the bushing creation process. Armed with this knowledge, they were now ready to make some improvements. The Improve... Continue Reading
I didn’t expect that our family trip to Florida would end with me driving a plane load of passengers nearly 200 miles to their homes, but it did. Yes, it was a long and strange journey home. A journey that started in the tropical warmth of southern Florida and ended the next morning in central Pennsylvania, which felt like the arctic wastelands thanks to the dreaded polar vortex. During this... Continue Reading
Using data analysis and statistics to improve business quality has a long history. But it often seems like most of that history involves huge operations. After all, Six Sigma originated with Motorola, and became adopted by thousands of other businesses after it was adopted by a little-known outfit called General Electric. There are many case studies and examples of how big companies used Six Sigma... Continue Reading