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Six Sigma Black Belt

Blog posts and articles about applying data analysis in Six Sigma quality improvement projects.

by Kevin Clay, guest blogger In transactional or service processes, we often deal with lead-time data, and usually that data does not follow the normal distribution. Consider a Lean Six Sigma project to reduce the lead time required to install an information technology solution at a customer site. It should take no more than 30 days—working 10 hours per day Monday–Friday—to complete, test and... Continue Reading
by Rehman Khan, guest blogger There are many articles giving Minitab tips already, so to be different I have done mine in the style of my books, which use example-based learning. All ten tips are shown using a single example. If you don’t already know these 10 tips you will get much more benefit if you work along with the example. You don’t need to download any files to work along—although, if you... Continue Reading

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by Matthew Barsalou, guest blogger.  The old saying “if it walks like a duck, quacks like a duck and looks like a duck, then it must be a duck” may be appropriate in bird watching; however, the same idea can’t be applied when observing a statistical distribution. The dedicated ornithologist is often armed with binoculars and a field guide to the local birds and this should be sufficient. A... Continue Reading
by Matthew Barsalou, guest blogger The great Dr. Seuss tells of Mr. Plunger, who is the custodian at Diffendoofer School on the corner of Dinkzoober and Dinzott in the town of Dinkerville. The good Mr. Plunger “keeps the whole school clean” using a supper-zooper-flooper-do. Unfortunately, Dr. Seuss fails to tell us where the supper-zooper-flooper-do came from and if the production process was... Continue Reading
As we enter late December, snow is falling here on the East Coast of the United States. The official start to winter is on December 21, 2016, but it’s certainly not uncommon to see snowflakes flying before this date. If you live in the U.S., you know the winter of 2015 was one for the record books. In fact, more than 90 inches of snow fell in Boston in the winter of 2015! Have you ever wondered how... Continue Reading
by Matt Barsalou, guest blogger I know that Thanksgiving is always on the last Thursday in November, but somehow I failed to notice it was fast approaching until the Monday before Thanksgiving. This led to frantically sending a last-minute invitation, and a hunt for a turkey. I live in Germany and this greatly complicated the matter. Not only is Thanksgiving not celebrated, but also actual turkeys... Continue Reading
by Matthew Barsalou, guest blogger Control charts plot your process data to identify and distinguish between common cause and special cause variation. This is important, because identifying the different causes of variation lets you take action to make improvements in your process without over-controlling it. When you create a control chart, the software you're using should make it easy to see where... Continue Reading
There has been plenty of noisy disagreement about the state of health care in the past several years, but when you get beyond the controversies surrounding various programs and changes, a great deal of common ground exists. Everyone agrees that there's a lot of waste and inefficiency in the way we've been doing things, and that health care should be delivered as efficiently and effectively as... Continue Reading
While the roots of Lean Six Sigma and other quality improvement methodologies are in manufacturing, it’s interesting to see how other organizational functions and industries apply LSS tools successfully. Quality improvement certainly has moved far beyond the walls of manufacturing plants! For example, I recently had the opportunity to talk to Drew Mohler, a Lean Six Sigma black belt and senior... Continue Reading
Unless you live under a black country rock, you’ve no doubt heard that the world recently lost one of the greatest artists of our time, David Bowie. My memories of the Thin White Duke go all the way back to my formative years. I recall his music echoing through the halls of our house as I crooned along whilst doing the chores. Then as now, Bowie’s creativity and energy inspired me and helped me do... Continue Reading
According to this article published on Food Tank, over 22 million pounds of food is wasted on college campuses each year. Now that’s a lot of food waste! Students all over the country are noticing excessive food waste at their schools and are starting programs to bring awareness and improve the problem. Naturally, many of these programs have roots in Lean Six Sigma. In one example, a group of... Continue Reading
By Matthew Barsalou, guest blogger A problem must be understood before it can be properly addressed. A thorough understanding of the problem is critical when performing a root cause analysis (RCA) and an RCA is necessary if an organization wants to implement corrective actions that truly address the root cause of the problem. An RCA may also be necessary for process improvement projects; it is... Continue Reading
By Matthew Barsalou, guest blogger Teaching process performance and capability studies is easier when actual process data is available for the student or trainee to practice with. As I have previously discussed at the Minitab Blog, a catapult can be used to generate data for a capability study. My last blog on using a catapult for this purspose was several years ago, so I would like to revisit... Continue Reading
By Matthew Barsalou, guest blogger.   Many statistical tests assume the data being tested came from a normal distribution. Violating the assumption of normality can result in incorrect conclusions. For example, a Z test may indicate a new process is more efficient than an older process when this is not true. This could result in a capital investment for equipment that actually results in higher... Continue Reading
Before I joined Minitab, I worked for many years in Penn State's College of Agricultural Sciences as a writer and editor. I frequently wrote about food science and particularly food safety, as I regularly needed to report on the research being conducted by Penn State's food safety experts, and also edited course materials and bulletins for professionals and consumers about ensuring they had safe... Continue Reading
By Matthew Barsalou, guest blogger.   Minitab Statistical Software can assist us in our analysis of data, but we must make judgments when selecting the data for an analysis. A good operational definition can be invaluable for ensuring the data we collect can be effectively analyzed using software. Dr. W. Edwards Deming explains in Out of the Crisis (1989), “An operational definition of safe, round,... Continue Reading
This week I'm at the American Society for Quality's World Conference on Quality and Improvement in Nashville, TN. The ASQ conference is a great opportunity to see how quality professionals are tackling problems in every industry, from beverage distribution to banking services.  Given my statistical bent, I like to see how companies apply tools like ANOVA, regression, and especially... Continue Reading
by Lion "Ari" Ondiappan Arivazhagan, guest blogger.  An alarming number of borewell accidents, especially involving little children, have occurred across India in the recent past. This is the second of a series of articles on Borewell accidents in India. In the first installment of the series, I used the G-chart in Minitab Statistical Software to predict the probabilities of innocent children... Continue Reading
The Minitab Fan section of the Minitab blog is your chance to share with our readers! We always love to hear how you are using Minitab products for quality improvement projects, Lean Six Sigma initiatives, research and data analysis, and more. If our software has helped you, please share your Minitab story, too! My LSS coach suggested that I regularly conduct data analysis to refresh my Minitab... Continue Reading
by Matthew Barsalou, guest blogger.  E. E. Doc Smith, one of the greatest authors ever, wrote many classic books such as The Skylark of Space and his Lensman series. Doc Smith’s imagination knew no limits; his Galactic Patrol had millions of combat fleets under its command and possessed planets turned into movable, armored weapons platforms. Some of the Galactic Patrol’s weapons may be well... Continue Reading